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Author Topic: I dont fit!  (Read 9919 times)

Offline scottiniowa

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Re: I dont fit!
« Reply #15 on: October 11, 2018, 08:55:22 AM »
(appears different that other plan built frames
That is a possibility.  If im not mistaken, this may have been a previous builder modification (he was a little bit shorter than me)
Ok, until I hear and others hear differently, we can assume your frame, which seems to be too close to your neck and head,(reason for your original post and title)  can be considered to be the "same but different" from the plans, maybe... or something like that, sorta.

As a builder, I would sure like to know, if my rear spar attach point was going to connect to the cluster center  as intended.  

In general, small aircraft have a fairly safe fudge factors,  i.e., a station can be ahead or back .125" and things be ok, but never are they (the fudging) intended to be compounding.
I am not saying this has happened, but am saying it has happened for some, where a miscalculation was repeated over and over and thus took the builder into never-never land. 
This is one of the reasons that exact drawings for CAD and the like, have a POINT of  0/0.    Where every part dimension, is either X" back, above or besides this 0/0 mark.  other wise known as X/Y/Z dimensions. Saves a lot of grief down the road. 

 These dimensions can drawn into almost any set of plans.  (C station) equals- A to B + B to C     D station equals A to C + C to D as opposed to  C is so many inches from B, and D is so many from D   as you can see, if an error was made anywhere along the line, it just would get carried to the next,  --- then two errors and so on.

It happens all the time.... in houses, land surveys, and airplanes.   example, how many times have you heard of a homebuilder, start a stud wall, to 8'  then restart his measurement from the end of 8' to the next 8'  the third time, he finds he is a full 1.5" off.  NOT good!

Scott
best email address:  irondesignairparts@gmail.com

Offline Flyguyeddy

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Re: I dont fit!
« Reply #16 on: October 11, 2018, 09:02:02 AM »
That is a possibility.  If im not mistaken, this may have been a previous builder modification (he was a little bit shorter than me)

This is in reference to the previous post about the lower seat crossbar between sta2 and sta3

Offline Flyguyeddy

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Re: I dont fit!
« Reply #17 on: October 11, 2018, 09:27:08 AM »
This is what i came up with.  I do not have my plans handy so i cannot check them.  The rear seat back to upper tube dimension may be a little off.  I will clamp the frame to a nice flat table and attempt to refine these measurements.   All measurements noted are center of tube to center of tube or cluster (as best i can guess on the sta3 cluster)

Offline Kamcoman77

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Re: I dont fit!
« Reply #18 on: October 11, 2018, 09:40:05 AM »
In your drawing where the 8-3/8 dimension is circled, the plans show the vertical tube that intersects the cockpit diagonal should be 7-1/4". This would move the seat mounting tube forward of yours. Evidently the previous builder did not want to follow the plans for this area. You might want to place a dummy tube in the correct location and see if it makes enough difference to warrant changing your forward seat mount. It probably won't, but at least mocking up the correct dimensions would show you what's happening in this area.

Offline scottiniowa

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Re: I dont fit!
« Reply #19 on: October 11, 2018, 12:43:14 PM »
Flyguyeddy
I am going to presume your dimensions were fairly close that you placed on the drawing sketch.

in that case
if you followed (or the builder) page 6 of the XL drawings,  you will see where the head room went.  As it would appear  there is  4-5" missing, through a combination of shorter tubes. Compare the top two  near vertical tubes and the bottom 2nd station tube going up to windscreen area tube--

I am going to post this photo...for comparison-  Don't anyone try to build based on these dimensions, you need the whole set of plans to put these into perspective.

these are end point to end point measurements of the tubes.   NOT center plane measurements.  But you will see the difference if you measured in the same manner.  There is enough difference that one or the other has to be wavered from the plans a fair bit. I have a guess as to which one.  But you can compare.

Now before some tell me I am a .250" off here or there, I did a quick overlay of 3-D lines to measure, and might not have right to center of clusters... but am close.   I wanted a general check to the numbers posted.

best of success 
Scott
best email address:  irondesignairparts@gmail.com

Offline scottiniowa

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Re: I dont fit!
« Reply #20 on: October 14, 2018, 02:37:14 PM »
Never heard anymore-- But here is a comparison between the "modified one"  (hand written measurements"  and one pretty close  (red print) to Plans if not exact to plans.   I am guessing the second one is darn close because the 2% angle wing attach points were right on the money.
best email address:  irondesignairparts@gmail.com

Offline scottiniowa

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Re: I dont fit!
« Reply #21 on: October 14, 2018, 02:41:18 PM »
sorry folks,  I see my eyes blurred 22.297  from 20.297   So the rear is only 4+ inches lower, not 6+"    Still a fairly large amount when changing head room specs. (as well as the other things that go with it.
best email address:  irondesignairparts@gmail.com

Offline Flyguyeddy

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Re: I dont fit!
« Reply #22 on: October 18, 2018, 12:21:11 PM »
Sorry for the long wait for a response.   I need to remeasure things because i have to assume you wanted along the tube measurements not as seen from the side type measurements (unless i am mistaken and my fuselage is WAY off).

Offline joecnc2006

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Re: I dont fit!
« Reply #23 on: October 20, 2018, 03:01:07 PM »
Just make a temporary sling seat out of cloth and use a ply cousin in the bottom, I bet you will fit just fine, I'm making mine now and with the cloth sling and the permanate ply/foam I tested I have more head room than just a sling seat.

Here is the test seat, 17x15 ply to match 17x15x3 foam wrapped with material.

 

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