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Author Topic: XL material list  (Read 29596 times)

Offline Jlwright

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XL material list
« on: January 05, 2014, 05:24:48 AM »
Is the material list for the XL on file somewhere on the forum. I am waiting for my plans to arrive but would like to place an order tomorrow for material to make wing ribs. I have the plans for a regular LE but understand I will need more because of the longer wing.
It's a brutal struggle for the biscuit!
Building XL-D-25 Fuselage 90% done.   ribs done, spars 90% done.

Offline Steve

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Re: XL material list
« Reply #1 on: January 05, 2014, 05:40:25 AM »
Is the material list for the XL on file somewhere on the forum. I am waiting for my plans to arrive but would like to place an order tomorrow for material to make wing ribs. I have the plans for a regular LE but understand I will need more because of the longer wing.
This info sits in the XL folder on Yahoo - directly accessible from the Forum Links Category - if updates are made they will be made to the Yahoo files - file re-posted here valid today only:

Offline Jlwright

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Re: XL material list
« Reply #2 on: January 05, 2014, 05:52:14 AM »
Thanks Steve.  I have the cad drawings from Scott in Iowa so that allowed me to get the rib jig all set up and ready. I just modified my old airbike jig to match the new cad drawing. The ribs are very close to being the same.
Jim
It's a brutal struggle for the biscuit!
Building XL-D-25 Fuselage 90% done.   ribs done, spars 90% done.

Offline leshoman

Re: XL material list
« Reply #3 on: January 05, 2014, 08:33:25 AM »
Double check length of 5/8" and 1/2" round tubing. I believe you will find there is to much 1/2" and not enough 5/8"
Les Homan

Offline Jlwright

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Re: XL material list
« Reply #4 on: January 05, 2014, 08:45:54 AM »
Will do, Maybe the newest plans will have that corrected if it is wrong. Thanks for the heads up.
It's a brutal struggle for the biscuit!
Building XL-D-25 Fuselage 90% done.   ribs done, spars 90% done.

Offline XL-C-100

Re: XL material list
« Reply #5 on: January 23, 2014, 05:35:32 PM »
The material list doesn't seem to have enough .020 aluminum sheet. All the ribs and gussets for the tail from one sheet of 20" X 24"? I haven't laid anything out yet but some of the ribs are over 30". Anyone know how much you actually need?

Offline Justin

Re: XL material list
« Reply #6 on: January 23, 2014, 06:15:35 PM »
C-77 was published in July 2013, it's still 1 ea 20" x 24" .020

That first inboard brace on the horizontal stab looks like its 36" long too.

I do see the sixth 4130 tubing item was changed to 2 ea .05" square .065" and the seventh was lined out.

Offline leshoman

Re: XL material list
« Reply #7 on: January 23, 2014, 06:20:05 PM »
I ordered the 24" x 48" sheets from ACS  took care of length problem. I have also pop riveted two shorter pieces to get thay long one
Les Homan

Offline Rich Snyder

Re: XL material list
« Reply #8 on: January 26, 2014, 08:01:12 PM »
Hey Les, (or anyone else), I am hours away from ordering my 4130 tubing. Anyone know exactly how much extra 5/8" x .035 I should order?  105 ft + ???. Thanks Rich.

Offline Jlwright

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Re: XL material list
« Reply #9 on: January 27, 2014, 04:22:02 AM »
My plans say 125 ft. I bought the plans about a month ago.
It's a brutal struggle for the biscuit!
Building XL-D-25 Fuselage 90% done.   ribs done, spars 90% done.

Offline Sam Buchanan

Re: XL material list
« Reply #10 on: January 27, 2014, 07:01:17 AM »
Hey Les, (or anyone else), I am hours away from ordering my 4130 tubing. Anyone know exactly how much extra 5/8" x .035 I should order?  105 ft + ???. Thanks Rich.
Purchase some extra while you are at it. If you cut a tube too short you may have just made an addition to the set of wind chimes that always result from one of these projects.  ;)

If in doubt about quantities, go old school--get out the plans and a ruler and add up the total material needed.

Offline Jlwright

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Re: XL material list
« Reply #11 on: January 27, 2014, 09:39:25 AM »
Hey Les, (or anyone else), I am hours away from ordering my 4130 tubing. Anyone know exactly how much extra 5/8" x .035 I should order?  105 ft + ???. Thanks Rich.
Purchase some extra while you are at it. If you cut a tube too short you may have just made an addition to the set of wind chimes that always result from one of these projects.  ;)

If in doubt about quantities, go old school--get out the plans and a ruler and add up the total material needed.
What Sam said.  I bought 140 feet just to be sure.
It's a brutal struggle for the biscuit!
Building XL-D-25 Fuselage 90% done.   ribs done, spars 90% done.

Offline Rich Snyder

Re: XL material list
« Reply #12 on: January 27, 2014, 02:47:01 PM »
OK. I'll order 130 ft. Wind chime report to follow;). Thanks everyone!

Offline grdev

Re: XL material list
« Reply #13 on: February 01, 2014, 06:30:42 PM »
30 ' of 1/2" is not enough, ran out on the last brace running from the lower to upper longeron. I need  25" length only have about a foot left. Will have to check the rest of the drawings to see how much more 1/2" is required.

Also the new tank of oxygen, it's empty! Oh well there is always football tomarrow.

Offline Jlwright

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Re: XL material list
« Reply #14 on: February 01, 2014, 07:47:25 PM »
Glad I bought 140 feet now.
It's a brutal struggle for the biscuit!
Building XL-D-25 Fuselage 90% done.   ribs done, spars 90% done.

 

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