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Author Topic: Frank's XL  (Read 118832 times)

Offline leshoman

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Re: Frank's XL
« Reply #165 on: October 20, 2017, 08:49:15 PM »
That sounds like a lot of oil.  Is an oil cooler required also?
Les Homan

Offline PropMan

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Re: Frank's XL
« Reply #166 on: October 21, 2017, 06:37:24 AM »
Verner recommends a tank that has a 5 Liter total capacity, 3 for oil and 2 for air. This tank is a prototype for the three small engines 3VW, 5VW, 5Si. It's a bit large for the 3VW but doesn't look over-sized. We'll see on the oil cooler, my hope is with the aluminium tank and good airflow over it, like an A65 Continental, no oil cooler is needed.
Frank

Offline PropMan

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Re: Frank's XL
« Reply #167 on: October 21, 2017, 08:07:46 AM »
Finished the battery tray. It will mount on the firewall on the inside. It was bent and riveted to fit this particular battery. I repurposed a dog collar for the strap. Weight is .43lbs
Frank

Offline PropMan

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Re: Frank's XL
« Reply #168 on: November 19, 2017, 12:32:16 PM »
More done everyday! Even made a punch list cuz I think I'm that close (-:
Frank

Offline s johnson

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Re: Frank's XL
« Reply #169 on: November 19, 2017, 01:21:13 PM »
Frank,
That looks .....FANTASTIC....... That is going to be a lot of fun. Can't wait to hear it come to life....
Nice Job.

Scott J.

Offline Tom H

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Re: Frank's XL
« Reply #170 on: November 20, 2017, 05:52:22 AM »
Nice, Frank.  I like the alum transition from the firewall/sides to the windscreen.

Keep the progress going, and get it to flight testing.  We thought we would be flying our Radial Legal Eagle by now, but as I said before, because of too much empty weight, we are getting registration as EAB to be legal.  We have the N number, and have sent in the registration application papers, but aren't optimistic about getting these returned for another month or so, then we need a DAR inspection.

So, if you keep pushing, you can tell us how good the Verner flies!
Tom H
Stubby, a BDE
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Offline PropMan

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Re: Frank's XL
« Reply #171 on: November 20, 2017, 06:22:51 AM »
Thanks fellas. I am certainly looking forward to hearing this thing run. Teaching myself to weld aluminum this week, so I can get the oil tank done and mounted. That's the last item on my list to fabricate.  Then it prime, paint, cover, and reassemble.

Tom, if you are close to a FSDO office, you can get FAA out for the inspection for no fee, out tax dollars at work. Good luck
Frank

Offline Tom H

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Re: Frank's XL
« Reply #172 on: November 21, 2017, 06:01:46 AM »
Frank, we have a FSDO here, but they are not staffed to do inspections.  I have heard of guys locating from Ky to Indiana, just across the river, and they can get the Indianapolis office to do the inspection.  Not practical for us.

Good luck on the alum welding.  Thick stuff is easy, thin takes some finesse.  You can do it.
Tom H
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Offline PropMan

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Re: Frank's XL
« Reply #173 on: November 21, 2017, 04:17:36 PM »
Well, after 4-6 hours of learning how to adjust the gas and prep the aluminum i was able to weld a flange of 3003 .040 together that looked ok. This helped me realize how much more effort it will take to weld a complete tank!!!
Called a friend, an he was very nice to help me out. Gotta tank on the way.  
So rolled the LE out for some photos before I disassemble,  prime, paint and cover.
Frank

Offline Poorman2

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Re: Frank's XL
« Reply #174 on: November 22, 2017, 02:08:08 AM »
How sweet it is!!! Frank, that is awsome. It want be long now.:emoji_u1f601: Can't waite to see it fly.

Offline scottiniowa

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Re: Frank's XL
« Reply #175 on: November 22, 2017, 03:43:31 AM »
Well, after 4-6 hours of learning how to adjust the gas and prep the aluminum i was able to weld a flange of 3003 .040 together that looked ok. This helped me realize how much more effort it will take to weld a complete tank!!!
Called a friend, an he was very nice to help me out. Gotta tank on the way.  
 Excellent Frank,
   Just a thought on future welding, by watching and following the "tin man" ways, you should be able to tackle welding of 3003 alum    Another thought is to bend up your tank parts and have a good "tig" man do them.  As most know the labor is in the making of the parts, the gravy time falls on the actual welding process.

Sounds like you really come along well Frank.  Good going!
best email address:  irondesignairparts@gmail.com

Offline Richfroh

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Re: Frank's XL
« Reply #176 on: November 25, 2017, 02:08:28 AM »
Looks really good Frank! I can't wait to hear it run and see it fly.
Rich Frohmiller

Offline PropMan

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Re: Frank's XL
« Reply #177 on: November 30, 2017, 06:24:45 PM »
Received my new oil tank earlier this week,  welded attach points on last night and totally disassembled the Eagle. 
Got parts everywhere,  sure hope I can figure out how it goes back together. 
Started prepping for primer, should have priming done in a couple nights
Frank

Offline PropMan

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Re: Frank's XL
« Reply #178 on: November 30, 2017, 06:27:00 PM »
Looks really good Frank! I can't wait to hear it run and see it fly.

Thanks Rich, going to be fun for sure
Frank

Offline PropMan

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Re: Frank's XL
« Reply #179 on: January 24, 2018, 04:51:23 PM »
Final Assembly is underway!!!
Frank

 

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